DP5000/DP5000S Low Voltage Cable Harness Tester
Low Voltage Cable Harness Teste
Overview
- Two-wire and four- wire test
- Precise open/short test
- Conductance
- High current conduction test
- DCR test
- LCR test
- Insulation
- AC/DC hipot test
- ESD test
- FPC Test (flexible circuit boards) in consumer electronics and electric vehicles
- Traditional automotive wire/cable harness test
- DP5000 distributed tester is used for distributed testing of cable harnesses in aerospace, transport, and ships.
- Max test points 1024
Features
- Powerful function, suitable for various testing needs
- Four-wire method, maximum test point utilization
- 5basic test modes (OS/DCR/IR/HIPOT/LCR/ESD) and more than 10 expansion function modes
- OS test has 10μS S-level fast speed and 1% high accuracy widely suitable for different occasions’ needs.
- Intelligent graphic editing visually performs test points configuration on connector graphics
- High-speed point finding and voice broadcasting, built-in multimeter can be used in any port.
- 4-wire conduction test, minimum resolution 1μΩ
- Insulation test up to 10GΩ
- Voltage withstand test with 8-level arc detection function
- LCR test frequency 50Hz~10kHz
- Quick OS test 10 μ S. 1024 points self-learning speed in just 5 seconds
- ESD test adopts 1mA constant current test method (universal standard)
- Built in programmable 0~1500V DC /1000V AC highpower supply
- Quick Intermittence O/S test, instantaneous scan interval cycle 200μS
- Distributed testing extended points up to 20,000
- Support multi-level mapping of testing ports, the wiring harness can be grouped and tested according to its function and fixture interface
- Quick self-learning, self-learning at 10000 points can be completed in just 3 minutes
- Conduction test provides adjustable current of 0-1A
Software & interfaces
- User access management: administrators/programmers/operators three-level permissions
500 different projects management - Self-learning test points to locate the connection relationship between points
- Support self-learning or manually divided test network segment
- Graphic editing visually performs test points configuration on connector graphics
- sAllow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
- System self-testing, used for fault diagnosis.
- Built-in multimeter can be used in any port.
- Support high-speed point finding and voice broadcasting
- Relay life detection
- PTC/NTC temperature conversion
- 16-bit IO port input and output
- Report print and edit, support printing in PDF and WORD formats
- Database and docking with MES
Application
- New energy vehicle wiring harness, power battery FPC Flexible circuit board (FPC testing)
- Automotive universal wiring harnesses and cables testing
- Consumer electronics softboard testing, such as mobile phones softboard testing
- Spacecraft and satellites distributed harness testing
- Aircraft distributed wiring harness testing
- Rail transit distributed wiring harness testing
DP5000 Automotive wiring harness testing
DP5000 Consumer Electronics wire and cable harness testing
DP5000 Industrial and Medical wire and cable harness testing
Specification
| Model | DP5000/DP5000S | ||
| Measuring Mode | Inner four-wire + outer four-wire | ||
| Maximum number of test points | 1024/512 | ||
| AC Output Voltage | 50-1000 V | ||
| DC Output Voltage | 0-1500 V | ||
| High Voltage Output Accuracy | ±3% | ||
| High Voltage Measurement Accuracy | ±3% | ||
| High Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| Low Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
| O/S Measurement Time | 500μS (1024 points, user delay not included) | ||
| Test items and range | O/S, Intermittence O/S, Quick Intermittence Open Circuit |
2kΩ-100 kΩ | |
| Inner Four-wire Test Conductance | 0.1Ω-1MΩ | ||
| Outer Four-wire Conductance Test
|
Measurement Range | 10uΩ-300kΩ | |
| Current Signal | ≤1A | ||
| AC Hipot Leakage Current | 0.01mA-10mA | ||
| DC Hipot Leakage Current | 1uA-5mA | ||
| DC Hipot Insulation Resistance | 1MΩ-5GΩ | ||
|
DC Resistance |
Measurement Range | 0.1Ω-1MΩ | |
| Level Signal | 0-4V | ||
| Current Signal | ≤2mA | ||
|
LCR
|
Capacitances Measurement Range | 10pF-100uF | |
| Resistance Measurement Range | 100mΩ-20MΩ | ||
| Inductance Measurement Range | 10nH~100H | ||
| Frequency Signal | 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz/50kHz | ||
| Range Mode | AUTO/HOLD | ||
| Level Signal | 0.1/0.3V/1V | ||
| Diode/Zener diodes | Test Range | 0-80V | |
| Test Signal | 1mA | ||
| Single-Side Test | Yes | ||
| O/S Terminal Judge | Yes | ||
| Advanced Functions | Programmable continuous test/ Automatic point search/ Auto-diagnosis | ||
| Test Scan Mode | Automatic/manual/external | ||
| Measurement Signal | low voltage measurement signal | ||
| Storage Memory | Number of test file up to 500 sets | ||
| OS Voltage | 5V | ||
| Panel | System/ Rapid/ Edit/ Function | ||
| Indicator | Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound | ||
| Dimension (W*H*D) | 483*265*510mm（5000）/483*183*510mm（5000S） | ||
| Weight | 22kg（5000）/17kg（5000S） | ||
