DP6000S wire harness testing machine 2kV AC and 3kV DC medium voltage
2kV AC and 3kV DC medium voltage cable harness tester DP6000
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DP6000 Integrated charging gun cable harness test system
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customrizedDP6000 cable harness continuity tester for EV charging gun
DP6000S wire harness testing machine 2kV AC and 3kV DC medium voltage
2kV AC and 3kV DC medium voltage cable harness tester DP6000
customrized DP6000 wire harness tester with charging gun system
DP6000 Integrated charging gun cable harness test system
DP6000 cable harness testing bench
AC 3.5KV DP6000 harness continuity tester
customrizedDP6000 cable harness continuity tester for EV charging gun

DP6000/DP6000S Medium Voltage Cable Harness Tester

Medium Voltage Cable Harness Tester

Overview

  • Two-wire and four- wire test
  • Precise open/short test
  • Conductance
  • High current conduction test
  • DCR test
  • LCR test
  • Insulation
  • AC/DC hipot test
  • ESD test
  • Widely used in automotive PDUs, automotive battery FPCs, and medium voltage wire harnesses with relatively high voltage levels.
  • Each port point can be set as a floating point, which can be used for PCB, wiring harness, and FPC testing with sensitive devices.

Features

  • Support both 2-wire and 4-wire test, any point can be configured as an excitation or sampling terminal
  • 5basic test modes (OS/DCR/IR/HIPOT/LCR/ESD) and more than 10 expansion function modes
  • Intelligent graphic editing visually performs test points configuration on connector graphics
  • High-speed point finding and voice broadcasting, built-in multimeter can be used in any port.
  • System self-testing, used for fault diagnosis.
  • 4-wire conduction test, minimum resolution 1μΩ
  • Insulation test up to 50GΩ
  • Voltage withstand test with 8-level arc detection function
  • LCR test frequency 50Hz~10kHz
  • Maximum 3kV DC/2.5kV AC withstand voltage test
  • Built in programmable 0~10V/1A DC low voltage source
  • ESD test adopts 1mA constant current test method (universal standard)
  • IO port with multi-channel electromagnetic valve drive capability
  • Support test point floating

Software & interfaces

  • User access management: administrators/programmers/operators three-level permissions
  • 500 different projects management
  • Self-learning test points to locate the connection relationship between points
  • Support self-learning or manually divided test network segment
  • Report print and edit, support printing in PDF and WORD formats
  • Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
  • Built-in multimeter can be used in any port.
  • Support high-speed point finding and voice broadcasting
  • Relay life detection
  • PTC/NTC temperature conversion
  • 16-bit IO port input and output
  • Database and docking with MES

Application

  • Military wiring harness
  • Aerospace cable/wiring harness, aerospace cable/wiring harness
  • Electric vehicle PDU
  • Electric vehicle battery pack FPC
  • With sensitive components FPC or PCB

Specification

Model DP6000/DP6000S
Measuring Mode Inner four-wire + outer four-wire
Maximum number of test points 256/128
AC Output Voltage 25V-2000V
DC Output Voltage 25V-3000V
High Voltage Output Accuracy ±3%
High Voltage Measurement Accuracy ±3%
High Voltage Measurement Time 0.02s – 60s, user delay not included
Low Voltage Measurement Time 0.02s – 60s, user delay not included
O/S Measurement Time 5mS (192 points, user delay not included)
Test items and range O/S, Intermittence O/S,
Quick Intermittence Open Circuit
2kΩ-100kΩ
Inner Four-wire Test Conductance 0.1Ω-300kΩ
Outer Four-wire Conductance Test Measurement Range 1uΩ-300kΩ
Current Signal ≤1A
AC Hipot Leakage Current 0.01mA-10mA
DC Hipot Leakage Current 1uA-5mA
DC Hipot Insulation Resistance 1MΩ-10GΩ
 

DC Resistance

 

 

 

Measurement Range 0.1Ω-1MΩ
Level Signal 0-4V
Current Signal ≤2mA
Capacitances Measurement Range 10pF-100uF
Resistance Measurement Range 0.1Ω-1MΩ
LCR

 

 

 

Inductance Measurement Range 10nH~100H
Frequency Signal 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz
Range Mode AUTO/HOLD
Level Signal 0.1/0.3V/1V
Single-Side Test Yes
 O/S Terminal Judge Yes
Advanced Functions Programmable continuous test/ Automatic point search/ Auto-diagnosis
Test Scan Mode Automatic/manual/external
Measurement Signal low voltage measurement signal
Storage Memory Number of test file up to 500 sets
OS Voltage 5V
Panel System/ Rapid/ Edit/ Function
Indicator Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound
Dimension (W*H*D) 483*265*510mm(6000)/483*183*510mm(6000S)
Weight 22kg(6000)/17kg(6000S)
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