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Medium Voltage Cable Harness Tester
Overview
- Two-wire and four- wire test
- Precise open/short test
- Conductance
- High current conduction test
- DCR test
- LCR test
- Insulation
- AC/DC hipot test
- ESD test
- Widely used in automotive PDUs, automotive battery FPCs, and medium voltage wire harnesses with relatively high voltage levels.
- Each port point can be set as a floating point, which can be used for PCB, wiring harness, and FPC testing with sensitive devices.
Features
- Support both 2-wire and 4-wire test, any point can be configured as an excitation or sampling terminal
- 5basic test modes (OS/DCR/IR/HIPOT/LCR/ESD) and more than 10 expansion function modes
- Intelligent graphic editing visually performs test points configuration on connector graphics
- High-speed point finding and voice broadcasting, built-in multimeter can be used in any port.
- System self-testing, used for fault diagnosis.
- 4-wire conduction test, minimum resolution 1μΩ
- Insulation test up to 50GΩ
- Voltage withstand test with 8-level arc detection function
- LCR test frequency 50Hz~10kHz
- Maximum 3kV DC/2.5kV AC withstand voltage test
- Built in programmable 0~10V/1A DC low voltage source
- ESD test adopts 1mA constant current test method (universal standard)
- IO port with multi-channel electromagnetic valve drive capability
- Support test point floating
Software & interfaces
- User access management: administrators/programmers/operators three-level permissions
- 500 different projects management
- Self-learning test points to locate the connection relationship between points
- Support self-learning or manually divided test network segment
- Report print and edit, support printing in PDF and WORD formats
- Allow to configurate test network segment and parameters. Users can configure parameters for OS, insulation test, etc
- Built-in multimeter can be used in any port.
- Support high-speed point finding and voice broadcasting
- Relay life detection
- PTC/NTC temperature conversion
- 16-bit IO port input and output
- Database and docking with MES
Application
- Military wiring harness
- Aerospace cable/wiring harness, aerospace cable/wiring harness
- Electric vehicle PDU
- Electric vehicle battery pack FPC
- With sensitive components FPC or PCB

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Specification
Model | DP6000/DP6000S | ||
Measuring Mode | Inner four-wire + outer four-wire | ||
Maximum number of test points | 256/128 | ||
AC Output Voltage | 25V-2000V | ||
DC Output Voltage | 25V-3000V | ||
High Voltage Output Accuracy | ±3% | ||
High Voltage Measurement Accuracy | ±3% | ||
High Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
Low Voltage Measurement Time | 0.02s – 60s, user delay not included | ||
O/S Measurement Time | 5mS (192 points, user delay not included) | ||
Test items and range | O/S, Intermittence O/S, Quick Intermittence Open Circuit |
2kΩ-100kΩ | |
Inner Four-wire Test Conductance | 0.1Ω-300kΩ | ||
Outer Four-wire Conductance Test | Measurement Range | 1uΩ-300kΩ | |
Current Signal | ≤1A | ||
AC Hipot Leakage Current | 0.01mA-10mA | ||
DC Hipot Leakage Current | 1uA-5mA | ||
DC Hipot Insulation Resistance | 1MΩ-10GΩ | ||
DC Resistance
|
Measurement Range | 0.1Ω-1MΩ | |
Level Signal | 0-4V | ||
Current Signal | ≤2mA | ||
Capacitances Measurement Range | 10pF-100uF | ||
Resistance Measurement Range | 0.1Ω-1MΩ | ||
LCR
|
Inductance Measurement Range | 10nH~100H | |
Frequency Signal | 50Hz/60Hz/100Hz/120Hz/1kHz/10kHz | ||
Range Mode | AUTO/HOLD | ||
Level Signal | 0.1/0.3V/1V | ||
Single-Side Test | Yes | ||
O/S Terminal Judge | Yes | ||
Advanced Functions | Programmable continuous test/ Automatic point search/ Auto-diagnosis | ||
Test Scan Mode | Automatic/manual/external | ||
Measurement Signal | low voltage measurement signal | ||
Storage Memory | Number of test file up to 500 sets | ||
OS Voltage | 5V | ||
Panel | System/ Rapid/ Edit/ Function | ||
Indicator | Pass/ Fail HV LED red-green indicator lights/ Screen Display/ Sound | ||
Dimension (W*H*D) | 483*265*510mm(6000)/483*183*510mm(6000S) | ||
Weight | 22kg(6000)/17kg(6000S) |